- Improve accessibility. Accessibility is defined as the ease with which equipment components can be reached. …
- Improve interchangeability. …
- Manage redundant systems. …
- Account for human limitations. …
- Enhance efficiency in fault recognition, location, and isolation.
What are three different ways preventive maintenance is scheduled?
- Time-based maintenance. …
- Usage-based maintenance. …
- Predictive maintenance. …
- Prescriptive maintenance. …
- Hospitality & Restaurant Industry. …
- Manufacturing Industry. …
- Fleet Management Industry. …
- Oil & Gas.
What are different factors affecting preventive maintenance schedule?
- Number of machines and equipment.
- Failure rate.
- Average cost for the maintenance of a machine (it depends a lot on the procedures and on task distribution)
- Staff quality.
- Some equipment do not apply to preventive maintenance due to the failure rate distribution.
How can you reduce downtime and increase productivity?
- Provide Maintenance Training. If possible, training employees in basic machine maintenance for their station can eliminate short downtime events. …
- Create Preventative Maintenance Plans and Schedules. …
- Conduct Cross-Training. …
- Seek Employee Input. …
- Set Specific Production Goals.
How can we reduce unplanned downtime in manufacturing?
- Establish and Implement Production Goals. …
- Move from a Reactive to a Proactive Approach. …
- Train Employees and Implement Continuous Improvement for Training. …
- Find and Mitigate Obvious Production-Killers.
What is the main advantage of preventive maintenance?
Advantages of Preventive Maintenance
Less equipment downtime
. Fewer interruptions to critical operations. Longer asset life. Improved efficiency (assets in good repair tend to operate better)
Why preventive maintenance is important?
A preventive maintenance program is an important part of successful facility management.
It keeps equipment operating efficiently, increases the safety of your employees, and helps you avoid large and costly repairs down the road
.
What are the two kinds of basic preventive maintenance?
- Calendar-Based Maintenance. …
- Usage-Based Maintenance. …
- Extension of Asset Lifetime. …
- Increased Safety and Reduced Risk of Injury. …
- Increased Savings. …
- Optimized Resource Allocation. …
- Up-front Costs. …
- Additional Labor.
What are the 10 factors to consider in performing preventive maintenance?
- Schedule maintenance according to equipment usage. …
- Make employees accountable for maintenance. …
- Ensure that the preventive maintenance tasks being performed are beneficial to the equipment. …
- Plan ahead to accommodate seasonality. …
- Ask your equipment provider for a maintenance arrangement.
On what factor do the success of preventive maintenance depends?
Now, let’s look at improving maintenance by focusing on all three elements of productivity:
people, work processes, and equipment
. Here are seven steps for using these three elements to improve maintenance efficiency and effectiveness (efficiency: doing things right, effectiveness: doing the right things).
What are the key factors that contribute to successful maintenance programs?
Four key elements are
work order management, empowering with technology, gaining asset and maintenance intelligence, and transitioning from a reactive to proactive maintenance approach
.
How can I reduce my production time?
- Assess operations early and often. …
- Set up a preventative maintenance (PM) schedule. …
- Invest in a vendor managed inventory (VMI) program. …
- Give your employees incentives to succeed. …
- Employ the kanban method.
What is preventive maintenance?
Preventive maintenance (PM) is
the regular and routine maintenance of equipment and assets in order to keep them running and prevent any costly unplanned downtime from unexpected equipment failure
. A successful maintenance strategy requires planning and scheduling maintenance of equipment before a problem occurs.
What is downtime reduction?
In manufacturing, downtime is
any kind of plant shutdown or work stoppage
. These shutdowns can be either planned or unplanned. Regardless of the type of downtime your organization may be dealing with, the goal is the same: to reduce downtime overall.
What is production down time?
Downtime is
the period of time in which a system or machine is out of order
. In the manufacturing industry, it refers to the period of time in which a company’s factory is not producing product.
How do I reduce the idle time on my CPU?
To reduce idle time of the employees you can:
look to create more balanced schedules and workload
, especially for bigger projects with multiple team members where one task needs to be finished before the next one can begin.
How preventive maintenance prolong the useful life of production equipment?
Preventive and corrective maintenance involves
regularly scheduled equipment upkeep to avoid sudden and unexpected equipment failure and resulting downtime
. For a production environment, it also reduces the total cost of ownership of the equipment asset and extends its expected service life.
Why preventive maintenance is better than breakdown maintenance?
Preventive maintenance identifies any issues before equipment failure or downtime, through routinely scheduled maintenance
. Breakdown maintenance works by running equipment until it breaks down, in which case repairs and maintenance are performed.
What is preventive maintenance checklist?
A preventive maintenance checklist is
a set of tasks that the technician needs to complete in order to close a preventive maintenance work order
. A checklist gets all the steps and information out of a manual and into the hands of experienced technicians by standardizing PMs in your CMMS.
