Can You Repair Cracked Aluminum Rims?

by | Last updated on January 24, 2024

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The typical repairable crack on an alloy rim is 1.5 inches or smaller, located in the middle or back lip, singular in nature, and does not impact structural parts of the wheel in any way. Front cracks, multiple cracks, and large cracks are all unsafe to weld and present a potential safety hazard.

Can you repair an aluminum rim?

In practice, this means that unless your alloy rim is visibly cracked or fractured,

there is a specialty tire shop in your town that can fix it

. Alloy wheels with a low nickel content are more amenable to straightening, since aluminum is relatively easy to bend if it is heated.

Is it possible to repair cracked rim?


Yes and no

.

Whether or not you can repair your cracked rim depends on if the weld will restore enough stability to the car. An experienced technician can repair short, hairline cracks without issue, but the longer and broader the crack grows, the greater the risk that your repair won’t last over time.

Is it safe to weld a cracked aluminum rim?

The location of the crack:

The only type of crack that is even marginally safe to weld is one on the back or inboard side of the wheel

. A crack on the front face of the wheel compromises the structural integrity of the wheel, as does a crack on one of the spokes. A crack inside the barrel is also inadvisable to weld.

How do you repair a small crack in an aluminum rim?

Why do aluminum rims crack?


Impacts from pot holes, road debris, and other road hazards

are the main reason why alloy wheels crack and bend. Aluminum is a brittle metal, which is why they crack. About 80% of the cracked wheels we see are also bent. The impact that caused the crack also caused the bend.

Can JB weld fix cracked rim?

Can I weld a cracked rim?

The direction of the crack: Most of the time, a crack on the back side of the wheel will cross the flange and bead area at right angles to the direction the wheel spins.

This type of crack can be welded, because it can be opened up to accept the weld.

What can cause a rim to crack?

Even when the air pressure in tires is at the appropriate level,

driving on uneven or rough roads

may be enough to crack a rim. Running over a pothole or a curb are common causes of cracked rims. Another common cause of a cracked rim is damage to the tires from salted winter roads.

How do you repair aluminum rims?

Are repaired rims safe?


Wheels that have been damaged can never really be restored to original condition

. In the worst case scenario, wheel center could separate from the rim, or the rim could split. These issues could impact braking, steering and your ability to control the vehicle and could lead to an accident.

Are alloy wheels worth repairing?

We’re often asked the question, “is it worth getting my alloys refurbed?” and in short,

our answer will always be yes

. Whether it’s down to damage or you’re trying to increase or retain the value of your car, we’d always recommend getting your alloys repaired or refurbed sooner rather than later.

How long does it take to fix a cracked rim?

Cosmetic repairs will take about

3 days

….. If we are just straightening a wheel it can take just one day.

Does JB weld work on aluminum?


For a reliable aluminum epoxy that can handle medium- to heavy-duty jobs

, the J-B Weld KwikWeld epoxy has a 5,020 PSI rating and withstands temperatures of over 500 degrees Fahrenheit, making it an ideal option for cars, RVs, and boats.

Which JB weld is best for aluminum?


MarineWeldTM

is a specially formulated two-part epoxy cold weld system that provides for strong, lasting repairs for bonding different or similar surfaces, such as aluminum, metal, composites, fiberglass and others.

How do you repair cracked aluminum?

Cracked aluminum can be adequately repaired without welding

using an epoxy embedded with aluminum

. The aluminum particles contained in the epoxy will adhere to the cracked part, creating a permanent bond that will hold up in most situations.

Is it OK to weld a rim?


Welding is fine if done properly

, plus it’s on the barrel so if it fails you just lose air. It’s not going to cause the wheel to explode. It’s not on a spoke so the chances of catastrophic failure are pretty slim. Wheels get welded all the time.

How do you weld a cracked aluminum rim?

Can you weld aluminum car rims?

Have you ever wondered if an aluminum rim can be repaired? Well

it can, usually with a process called TIG welding

.

David Martineau
Author
David Martineau
David is an interior designer and home improvement expert. With a degree in architecture, David has worked on various renovation projects and has written for several home and garden publications. David's expertise in decorating, renovation, and repair will help you create your dream home.