Forklift batteries typically need watering about once a week when used every day . Batteries that have been in use for an extended period of time, or are reconditioned, should be checked after every five charges. If properly maintained, new batteries can be checked every ten charges for the first few years of use.
How often fill battery with water?
Some may have forklifts operating 24/7, while others may only operate an electric forklift once a week. Ideally, you want to water your battery once a day or once a use . The best time to water your battery is always right before each shift after it has had some time to cool.
What happens if a forklift battery runs out of water?
A forklift battery that is running low or out of water can become damaged to the point where the machinery is no longer operable . This is a costly error to make so avoid it completely and check the water level of your battery often.
How do you water a forklift battery?
- Water the battery after charging. ...
- Use pure or distilled water. ...
- If available, use a single-point watering system. ...
- Avoid lengthy exposure to cold temperatures.
How do you maintain a forklift battery?
- If possible, let the forklift battery charge completely once you've started to charge it. ...
- Don't let a discharged battery sit for too long – not more than a few hours to one day. ...
- Don't over discharge your lift truck battery. ...
- Be aware of battery temperature when charging.
When should your forklift battery be recharged?
When your forklift's battery hits the red zone (only 20% charge remaining) discontinue using that battery right away. Continuing to use a battery past 20% negatively affects its lifespan.
Can you overcharge a forklift battery?
Take care not to overcharge the battery as this can shorten its life. Allow ample charging time. A full eight-hour charge will properly distribute the acid throughout the battery.
How do I know if my forklift battery is bad?
- Corrosion on the battery case.
- Spilled acid on the exterior.
- A rotten egg smell.
- Smoke.
- Corroded or damaged terminals.
- Dim or flickering displays.
- Poor response time.
How many hours does a forklift battery last?
How long will my forklift battery last? A forklift battery is designed to last an entire eight-hour shift on a full charge, but this can vary based on the age of the battery and how hard the equipment is working. A truck that doesn't travel much doing minimal lifts might get twelve hours off one charge.
How do you check a forklift battery?
- Corrosion on the battery case.
- Spilled acid on the exterior.
- A rotten egg smell.
- Smoke.
- Corroded or damaged terminals.
- Dim or flickering displays.
- Poor response time.
Can you charge a forklift over the weekend?
If you charge a forklift battery once a day, that's a little over four years of useful life (a little over five and a half years if your warehouse is inactive on weekends). ... The best solution to prolong forklift battery life is to charge them only once they're at somewhere between a 20% and 30% charge .
Can you charge a forklift overnight?
Usually yes , most electric forklifts can be put on charge whenever not in use regardless of battery charge level – e.g. in most warehouses, the electric forklifts may be put on charge on lunch breaks and overnight at the end of the shift.
How much does a forklift battery cost?
Forklift batteries cost between $2,000 and $6,000 depending on specs and size.
How do I choose a forklift battery charger?
- Determine battery size. a. ...
- Size will look something like this:
- Determine amp hour of battery & voltage. a. ...
- Determine input phase (single/three phase)
- Take AMP HOUR ÷ 7 = (510 ÷ 7 = 81). Recommend 80 amp charger. ...
- Pick a charger from appropriate table.
How do you size a forklift battery charger?
Battery chargers are optimally sized to be with the battery. The charger's amp hour rating is on the unit's data tag and should be within +/- 10% of the batteries amp hour rating . Example: A battery with an amp hour rating of 850 amps should have a charger rated at no less than 765 amps and no greater than 935 amps.
Why do you put water in a forklift battery?
In modern lead acid batteries that run most electric forklifts, water fills the individual cells to ensure a functional mix of the chemicals and electrolytes that power the equipment . Should water levels dip too low in your forklift battery, it can cause preventable damage to your equipment.
