How Thick Should Rotors Be?

by | Last updated on January 24, 2024

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Measure the brake rotor thickness

0.40 inches (10mm) inside the outer circumference of the brake rotor every 45° ( 1 / 8 of a rotation)

. 6. Compare the smallest value measured to the minimum thickness specifications stamped on the brake rotor. If the rotor is below the minimum thickness, the rotor must be replaced.

What is the minimum rotor thickness?

Since 2010, the

1.5mm

minimum recommended rotor thickness has been printed on Shimano rotors. As for your specific rotors, that’s the least easy information to find.

How do you find the minimum rotor thickness?

To measure your rotor’s minimum operational thickness,

place a micrometer at the thinnest point on the rotor’s surface where it meets the brake pads

. If your rotor has worn past this thickness or needs to be cut, you need new rotors. Your rotor may exhibit signs of Disc Thickness Variation (DTV).

How do you tell if your rotors are too thin?

How do I check my rotors?

Are 7mm brakes good?


Ideally, your brake pads should be thicker than 6.4 mm (1⁄4 inches) for proper functioning

. If it’s thinner than this, consider getting a replacement soon. Most car mechanics also agree that the bare minimum brake pad thickness is 3.2 mm (1⁄8 inches).

Do new rotors need to be machined?


All vehicles need brake rotor machining or replacement at some time

. As to how often mechanics should do the process varies between vehicles and shops. The general rule of thumb is about every other brake pad change. However, your vehicle may need it more often if you drive under extreme circumstances.

How many times can rotors be turned?

If your brake rotors have sufficient metal remaining with no hard spots, cracks, severe grooving or rusting, then the rotors could be resurfaced. Some have the opinion that unless the brake rotors have surface issues needing to be fixed,

the rotors should not be resurfaced every time the pads are replaced

.

What should happen to a brake rotor that is below the minimum specified thickness?

Risk: Continued operation at or below Rotor Minimum Thickness can lead to

Brake system failure

. As the rotor reaches its minimum thickness, the braking distance increases, sometimes up to 4 meters. A brake system is designed to take kinetic energy and transfer it into heat energy.

How thick are BMW rotors?

Brake rotor minimum thickness Front Rear E90 Normally-aspirated

18.4mm (0.72 in)

22.4mm (0.72 in)
E90 Turbocharged 28.4mm (1.1 in) 24.4mm (0.96 in)

What happens if you replace brake pads but not rotors?

The mismatch of old and new could cause a bit of noise and vibration as the two components (pads and rotors) get used to each other. When fitting new brake pads against old rotors,

you also run the risk of uneven wear on the pads

, which could result in having to replace them again sooner than you might like.

Are thicker brake rotors better?


The larger rotors not only provide more power but they also put less strain on your forearms and shoulders

since you don’t need to pull the brakes as hard, keeping you fresher for longer and allowing you to ride more actively.

Are rear rotors thinner than front rotors?

Larger Brake Rotors: Today,

front brake rotors are designed to be larger in diameter than the ones located at the rear of a car

. This is done in order to provide more stopping torque when the brakes are applied. Thicker Brake Rotors: Modern front brake rotors are also designed to be much thicker than the rear rotors.

Are rotors supposed to be smooth?

Over time, your rotors will also wear down and you may find the pads have created a slight groove in the rotor. This is very harmful to the rotor and this must be avoided.

A healthy brake rotor will be a smooth and uninterrupted surface, free of dust, grooves and grit.

How long should rotors last?

Your rotors are one of the most durable parts of your car, but the above factors can shorten their lifespan. Expect your rotors to last anywhere from

30,000-70,000 miles

depending on the above factors.

What do rotors look like when they need replaced?

Additionally, brake rotors may also need replacement when any of the following signs appear:

After pressing the brake pedal, the driver feels a vibration in the steering wheel and/or the brake pedal

. Cause: Pad Deposits. Brake pad material can collect on the face of the rotor and create high spots.

How often do you replace brake rotors?

Ideally, you should have your brake pads replaced between every 10,000 and 20,000 miles, and your rotors replaced

between 50,000 and 70,000 miles

.

How long does 7mm brake pads last?

No worries to replace until it gets down below 2mm. The wear indicator will cause the brakes to squeal as a reminder. 7mm should last for

years on the rear

and the front would depend on your driving habits.

How long will 1mm brake pads last?

Registered. The brake pads usually start with 11mm. You have 4mm left (replace point is 3) so you have used 7mm in 33k miles. At your rate it will take 33/7 or

about another 5K miles

to wear another 1mm.

Is 5 mm on brake pads OK?

If you’re told you have 5mm of pad remaining

you might replace the pads too late to be safe, or too soon to get full value for money out of them

.

Are machining rotors bad?

Brake rotors lose some thickness little by little whenever brakes are applied. People machine rotors to extend rotors life. There are downsides, though.

Machining can lead to poorer quality rotors and safety issues, is time consuming, and can be difficult to do correctly

.

Are machining rotors worth?

Should you always resurface rotors?


Those severely damaged rotors usually need to be replaced, not resurfaced

. Some vehicle manufacturers even require that you replace your rotors rather than resurface them. Otherwise, most industry experts suggest that you should replace them every 30-70K miles.

How do you smooth brake rotors?

How much does turning rotors cost?

The cost for turning a rotor runs anywhere from

$15 to $25 per rotor

. Purchasing new rotors typically will cost from $20-$30 per rotor and of course you will have a lot less problemsand a much longer rotor and brake pad life span.

How much does it cost to turn rotors at AutoZone?

How Much Does It Cost To Turn Rotors At AutoZone? AutoZone can charge

up to $25 per rotor

for this service but often suggest a total replacement citing cost-effectiveness.

Maria Kunar
Author
Maria Kunar
Maria is a cultural enthusiast and expert on holiday traditions. With a focus on the cultural significance of celebrations, Maria has written several blogs on the history of holidays and has been featured in various cultural publications. Maria's knowledge of traditions will help you appreciate the meaning behind celebrations.