How Thick Can Gelcoat Be For Repair?

by | Last updated on January 24, 2024

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The maximum amount of thickness to be sprayed in one application should be

0.016 inches

and should be sprayed in multiple light coats at a 15-inch distance from the mold.

How thick is fiberglass gel coat?

The maximum measurable fiberglass thickness will typically be approximately

12.5 mm (0.5 in.)

. For thicker fiberglass, a high penetration (HP) gage is usually required.

Can you apply second coat of gelcoat?

The first coat of gelcoat does not need the wax since

you will apply a second coat

. When mixing gelcoat for the second coat, though, don’t forget to add in the wax additive. All Gelcoats from the Bottom Paint Store comes with the MEKP catalyst and wax additive sanding aid, but additional amounts can be purchased.

Can you spray gelcoat over gelcoat?

Can You Spray Gelcoat Over Gelcoat? The short answer’s

yes

. But first, make sure the surface is free from dirt and debris. Using the window frame analogy again, you wouldn’t apply new paint over old paint without preparing the surface.

How thick should a gel coat be?

Spraying gel coat is recommended for more accurate and consistent coverage. Apply gel coat in 4-5 layers at approximately 5 mils each, allowing 15-20 minutes between layers for a total thickness of

20-25 mils

. Use #122-A Gel Coat Thickness Gauge to ensure proper thickness is achieved.

How is gelcoat thickness measured?

Simple, Precise Measure for Gel Coat Thickness

Simply

place the edge of the tool into the wet film- the last tooth marked is your wet film thickness

.

What’s the difference between gelcoat and resin?


Gelcoat is not a finishing coat; it is painted onto moulds/plugs and remains tacky after it cures. Resin and Glass are generally applied on top of the Gelcoat

. It forms the hard, smooth shiny surface of the finished article and is usually pigmented. It paints on easily but does not drain from vertical surfaces.

Is gelcoat the same as fiberglass?


Gelcoat is usually much thicker than paint and is engineered to protect the underlying fiberglass

as well as provide a smooth shiny appearance.

Does gelcoat add strength?

Yes, the resin is formulated specifically for this purpose.

It tends to have a high elastic capacity and is engineered to provide superior strength

without an inherent cloth structure as well as exceptional abrasion resistance.

Do you have to sand between coats of gelcoat?


Sanding between coats is not necessary unless a surfacing agent has been added to your gel coat

. Once your repair is covered, feather a ‘flow’ or sanding coat on the masked-off area making layered passes to avoid a buildup of gel coat in any one area. Each of these coats of gelcoat may involve several passes.

Can you roll and tip gelcoat?


The most common method for application is the “roll and tip” method

. This is where the paint is applied to the surface using a roller and then “tipped off” with a brush to spread the paint and to remove the roller marks. This is best achieved by having two people working shoulder to shoulder.

How long does gelcoat need to dry?

Final thickness should be 18 ±2 mils minimum. As soon as you are done spraying, clean your sprayer fully with acetone. Most re-sprayed gel coat will cure in

2-4 hours, although overnight cures are ideal

. Begin wet sanding with the finest grit that will remove orange peel in the re-sprayed area.

Can you thin gelcoat with acetone?


One of the most commonly used products for thinning gelcoat is acetone

, and though this product will lower the viscosity, it has a strong tendency to adjust the color of the material as it cures.

How do you spray gelcoat without orange peel?

Will automotive paint stick to gelcoat?

Can You Use Automotive Paint On Gelcoat?

It is possible to paint over smooth gel coats with urethane topcoat when using car paint

. The urethane filler should be spurted three times over the damp epoxy primer to give a rough gel coat.

How do I get a smooth finish on gelcoat?


Sanding the fiberglass will help smooth out any rough spots in the gelcoat

. If you’re sanding a large fiberglass surface, like the hull of a boat, use a random orbit sander to speed up the process. When you’re done sanding, wipe away any dust with a dry rag. Apply rubbing compound to the fiberglass with a cloth.

What can I use to thin gelcoat?

Gelcoat may be thinned for use in a Portable Preval Sprayer with styrene monomer. You can spray it with a

polyvinyl alcohol (PVA)

before gelcoat reaches its gel stage (5-10 min.), or adding 1oz per quart of a wax additive sanding aid.

What is PVA for gelcoat?

PVA or Partall Film #10 is

a release agent that helps with removing parts from a mold or can be used as a surfacing agent when using gelcoat without a wax additive (sanding aid)

. PVA is soluble in water making it easy to wash off. Applying can be achieved by spray or wiping the green liquid on with a sponge.

What is the thickness of fiberglass?

All Fiber-Classic Flush-glazed glass is

5/8”

thick, no exceptions. All Smooth-Star Flush-glazed glass is 5/8” thick, with the following exceptions which are 3/4” thick: 8 x 47.

How much gelcoat do I need for my boat?

Calculate how much you will need before adding the Gelcoat.

A 14-foot hull can cover one quart of gel coat, at a thickness of 10 to 15 mils

. You can need to re-coat areas, but it should be no greater than 20 mils in depth. The Gelcoat should be prepared in 5 oz batches, as a rule of thumb.

How many square feet does a quart of gelcoat cover?

The desired thickness for gelcoat is generally 15 mils (0.15”). This is equivalent to

25 square feet

per quart or 100 square feet per gallon.

Can you laminate with gelcoat?


Laminating gelcoat

for gelcoat repairs.

Ideal for application of several layers, with no sanding between layers required. Use to fill gouges, chips, scrapes and deep scratches in the fiberglass gelcoat.

What is the difference between gelcoat and top coat?


Topcoats contain a low percentage of wax, which is not really soluble in the gelcoat and floats to the surface

. This blocks out the air and ensures a full surface cure. Gelcoat is normally applied to a mould surface which is not exposed.

Can you epoxy over gelcoat?

Typically,

gelcoat isn’t recommended over epoxy

because they’re chemically incompatible and the gelcoat won’t adhere properly.

What is the difference between fiberglass resin and gelcoat?


gel coat is just thickened and pigmented polyester resin

– what they make fiberglass boats from. Fiberglass boats are 100% fiberglass because polyester resin doesn’t stick well or long to anything but itself. It doesn’t’ yellow in UV (unlike epoxy) but it only lasts (looking good) a few years.

How do I know if its gelcoat or paint?


If it is nice a shiny it is probably paint. If it is dull and chalky it could be gel coat or dull paint

. If it buffs out nice and shiny… it is probably paint..

Will gelcoat stick to wood?


A gelcoat coating should not be applied over wood, metal or concrete because it will cause damage to them

. There is a likelihood that this material won’t adhere to these surfaces. Sand additive and surfacing agents should be added to gelcoat for it to fully cure.

Leah Jackson
Author
Leah Jackson
Leah is a relationship coach with over 10 years of experience working with couples and individuals to improve their relationships. She holds a degree in psychology and has trained with leading relationship experts such as John Gottman and Esther Perel. Leah is passionate about helping people build strong, healthy relationships and providing practical advice to overcome common relationship challenges.